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Industrial Automatic Tube Duct Forming Machine

Industrial Automatic Tube Duct Forming Machine

This automatic tube duct machine is a high-performance production line custom-built for modern HVAC duct manufacturing and industrial duct processing. The equipment integrates coil decoiling, leveling, precise cutting, efficient conveying, and versatile surface embossing & round forming into a seamless workflow. With a compact total length of approx. 9.5 meters, it utilizes advanced hydraulic shearing and pneumatic tensioning systems to guarantee excellent processing precision and high output efficiency during long-term, heavy-duty industrial operations.

Industrial Automatic Tube Duct Forming Machine

 

Why Choose Us? Upgrade Your Production Today!

Are you still struggling with high labor costs, slow production speeds, and scratched steel sheets? It’s time to upgrade! This machine offers the perfect solution to maximize your factory's output while minimizing waste and labor dependencies. Contact us today to get a quote and take your manufacturing efficiency to the next level!

 

Product Features

  • Superior Surface Protection: All leveling and rolling rollers are hard chrome plated to increase hardness and wear resistance. Additionally, transition rollers are rubber-coated to ensure the galvanized coating of the steel is never scratched or damaged during high-speed production.
  • High-Precision Leveling & Cutting: Equipped with a 9-roller leveling system to eliminate material stress. The hydraulic shearing system achieves a superior length tolerance of ±0.5mm and a diagonal tolerance of ±0.8mm, ensuring perfect pipe fitting.
  • Advanced Forming Versatility: This line doesn't just roll; it performs embossing, rounding, and circular ribs pressing in one pass. It supports a wide range of pipe diameters from 102mm to 355mm.
  • Robust & Stable Operation: With a total weight of approximately 5.5 tons, the machine offers a heavy-duty stable base for high-speed operation (15m/min). The de-coiling system features pneumatic belt tensioning and material pressing for smooth, reliable material feeding.
  • Easy Diameter Adjustment: Features an automated adjust table tilt roller, allowing operators to switch between different pipe diameters efficiently, reducing downtime.

 

Technical Parameters For Tube Machine

 Automatic Tube Duct Forming Machine

 

 

Process Flow

De-coiling→Leveling→Cutting→Conveying→Forming(Embossed , round and rub)

 

 

Technical Parameters

High load-capacity and stable tensioning design ensure smooth and steady material feeding, laying a solid foundation for subsequent high-precision leveling and cutting.

Item Specification
Material 0.25 mm Galvanized Steel
Coil Width ≤ 1524 mm
Coil Inner Diameter Φ508 mm
Coil Outer Diameter ≤ 1200 mm
Coil Weight ≤ 2 T
De-coiling Motor 1.5 kW
De-coiling Belt 2HB-3050
Coil Stand Structure Adjustable table core tensioning, pneumatic belt tensioning, with pneumatic material pressing

 

 

Main Parameters of the Production Line

Each module coordinates seamlessly, combining with digital control to realize high-efficiency, low-error, and intelligent assembly-line production.

Item Specification
Leveling Roller 9 rollers, φ80 × 1600, surface hard chrome plated
Shearing Method Hydraulic
Production Line Speed 15 m/min
Shearing Length 300–1200 mm
Machined Board Length Tolerance ±0.5 mm
Machined Board Diagonal Tolerance ±0.8 mm
Transition Frame Length 3 meters
Transition Roller φ70, rubber-coated surface
Rolling Roller Diameter φ76, surface hard chrome plated
Rolling Diameter 102–355 mm
Rolling Method Automatic adjustment of table tilt roller, base end embossed and circular ribs pressing
Working Height 940 mm
Area 9.5 m × 2.5 m
Equipment Weight Approximately 5.5 tons

 

 

FAQ

1. How does this machine improve factory efficiency?

It features a fully automated workflow that replaces manual feeding, measuring, cutting, and beading. One machine does the work of multiple operators, delivering standardized, high-quality pipes with less labor.

 

2. Is it easy for ordinary workers to operate?

Yes. With our intuitive smart touch control panel, operators only need to input the required length and quantity. Ordinary workers can operate it independently after just half a day of training.

 

3. What is the benefit of the rubber-coated transition rollers?

Pure metal rollers can easily scratch the rust-proof galvanized coating of the steel sheets. Our premium rubber coating gently protects the material, ensuring scratch-free, high-quality, and longer-lasting finished pipes.

 

4. Can it handle different material sizes?

Yes, it supports coil widths up to 1524mm and sheet thicknesses around 0.25mm. The automated tilt roller allows you to switch between pipe diameters (102-355mm) quickly and effortlessly.

 

 5. Is the daily maintenance difficult?

No, it’s built for durability. All critical leveling and forming rollers are treated with hard chrome plating to resist wear and rust. You only need to check the hydraulic oil and lubricate bearings regularly.

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Thu 11/24: closed - Happy Thanksgiving!
Fri 11/25: 8 AM - 10 PM
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Contact Us:charlie@acurollforming.com

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